Control Panel Manufacturing
Case Studies
At Simcona Manufacturing Services, we specialize in build-to-print industrial control panels. Whether you need a single prototype, a high-mix batch, or ongoing production support, we have the people, processes, and certifications to deliver reliable results.
Scaling Control Panel Production for a Leading Material Handling OEM
A global leader in the material handling industry, this OEM produces innovative conveyers and handling equipment used by major logistics and e-commerce companies. Their products are deployed in high-volume distribution centers across North America, supporting brands synonymous with fast, reliable delivery.
The Challenge:
- Rapid growth in the logistics sector created demand for thousands of control panels to support new equipment installations.
- The OEM needed a scalable contract manufacturing partner to handle complex builds while ensuring reliability and consistency.
- They required not just assembly, but engineering support and procurement expertise to manage supply chain risk.
Our Solution:
- Engineering Collaboration: Partnered with the OEM’s design team to translate technical drawings into optimized manufacturing documentation and work instructions.
- Sourcing Strength: Leveraged Simcona’s procurement network and AI-driven sourcing tools to secure components quickly, at the best cost, and with minimal disruption.
- Certified Manufacturing: Produced control panels in a UL 508A, UL 698, ISO 9001:2015 certified facility, ensuring compliance and consistency across every unit.
- Scalable Production: Delivered over 5,000 control panels to meet growing demand, balancing both volume and quality.
The Results:
- On-Time Delivery: Panels shipped to meet aggressive project schedules for nationwide distribution center rollouts.
- Quality and Reliability: Zero major field failures reported, thanks to rigorous testing and quality controls.
- Cost Efficiency: Optimized procurement strategy reduced material costs and safeguarded against supply chain shortages.
- Long-Term Partnership: Established a trusted relationship where the OEM continues to rely on Simcona for ongoing production and new product introductions.

Ensuring Safety and Reliability for a Leading Vehicle Lift Manufacturer
A respected OEM in the vehicle lift industry has been a trusted partner of Simcona for more than seven years. Their products are relied on by automotive shops, service centers, and industrial facilities where safety, reliability, and uptime are non-negotiable.
The Challenge:
- Each vehicle lift requires a precision-built, reliable control panel.
- Panels must be fully tested and ready for installation at the customer’s site.
- Long-term trust required a partner who could consistently deliver quality over many years of collaboration.
Our Solution:
- End-to-End Manufacturing: Simcona builds every control panel to print with strict adherence to the customer’s specifications.
- Functional Testing: Every panel undergoes a full, electrified functional test to ensure complete operational readiness.
- Certified Quality: UL 508A certified manufacturing processes provide additional assurance of safety and compliance.
- Trusted Partnership: More than seven years of continuous support, adapting to new requirements while maintaining consistent quality.
The Results:
- Panels Ready to Install: Fully tested and shipped, saving time and reducing risks in the field.
- Zero Surprises: Rigorous functional testing ensures panels perform exactly as intended.
- Reliability Through Partnership: Multi-year trust built on consistency, communication, and performance.

Building Reliable Control Panels for Transportation Systems
A global leader in transportation systems designs and builds solutions that move millions of people safely every day — from airport transit systems to urban rail networks. For these projects, the reliability of every component is mission-critical.
The Challenge:
- Transportation systems require highly reliable electrical control panels to ensure safe operation.
- The customer needed a trusted manufacturing partner capable of delivering panels that meet strict quality and compliance requirements.
- Any downtime or failure in the field could cause serious safety and service risks.
Our Solution:
- Certified Manufacturing: Built every panel to the customer’s specifications in a UL 508A and ISO 9001 certified facility.
- Safety and Reliability Focus: Implemented rigorous functional testing to confirm panels are fully operational before shipment.
- Long-Term Partnership: Established a relationship built on trust, where the customer relies on Simcona for all of their control panel needs.
- Scalable Production: Delivered panels consistently to support multiple transportation projects across airports and cities.
The Results:
- Safety Assured: Panels built and tested to meet the highest safety and reliability standards.
- Trusted Partnership: Customer depends on Simcona for every control panel in their transit systems.
- Zero Critical Failures: Proven track record of performance across multiple transportation projects.
